Electrode Pad Hydrogel Coating Machine

Xiamen Junssen is an exporter specializing in the research, development and production of Electrode Pad Hydrogel Coating Machines. Mainly for the coating, curing, and winding of the conductive adhesive on the electrode sheet, the equipment adopts a precise flow pump. It also has a servo control system. The equipment can be customized according to the product requirements of customers, featuring different widths, different coating methods, and different curing methods.

Advantage

1. Targeted Adaptation of Hydrogel Properties

Compared to ordinary coating equipment, the ECG TENS Electrode Gel Coater has specially optimized the feeding and coating mechanisms.

2. High Precision and Stability

With a PLC + touch screen control system, all parameters (coating thickness, temperature, speed, tension) can be directly set on the touch screen. It automatically stores the production parameters of different products, and can be called up with one click when changing products, reducing debugging time and achieving good consistency in batch production with low defect rate.

3. High Degree of Automation

Equipped with automatic tensioning and automatic metering functions, it reduces the intensity of manual operation and lowers the requirements for the skills of operators. The production efficiency is several times higher than manual coating.

4. Strong Expandability

Customized configurations of different widths, different coating methods, and different curing methods can be provided according to the customer's product requirements. This enables both small-scale multi-variety production by small manufacturers and the integration with fully automatic electrode sheet production lines for large-scale continuous production.

5. Improved Production Efficiency and Quality Consistency

Compared with traditional manual operation, the automated design effectively reduces human errors caused by repetitive operations and long working hours. The fully automatic process from raw material feeding, coating, curing, to finished product winding enables continuous production with less manual intervention, helping shorten production cycles, reduce labor costs, and improve the overall production efficiency and quality stability of electrode pad hydrogel manufacturing.

Application

This Medical Dispersive Pad Gel Coating Line is applicable to all non-woven fabric coatings. It can produce paste-like and paste-form products, and can also be used for fever-reducing ointments, cold compress ointments, acne patches, beauty mask patches, rheumatism patches, eye bags patches, insect repellent stickers, motion sickness ointments, heel patches, hydrocolloid dressings, and coated transdermal products.

Product Detail

Core Structural Components of Roll to Roll Conductive Hydrogel Application Machine

1. Unwinding Unit

2. Adhesive Supply and Coating Unit

3. Laminating Unit

4. Curing Unit

5. Winding Unit

6. Control System

Specification

Product Name	Conductive Hydrogel Sheet Coating Machine
Model	HCM-D260
Power	8 kW
Voltage	380 V
Dimensions	6.6m×0.8m×1.6m
Effective Coating Width	Below 280 mm (Customizable)
Coating Thickness Range	0.8 mm ~ 2 mm
Coating Thickness Accuracy	Approx. 0.1 mm
Production Speed	0 m/min ~ 3 m/min (Adjustable by thickness)
Substrate Roll Diameter	Max.Φ500 mm
Weight	Approx. 1000 KG
Control System	Delta PLC Control
OEM/ODM	Yes
Warranty Period	1 year

FAQ

1. Why should I choose your Roll-to-Roll Medical Hydrogel Coater?

Because we deliver more than machines—we deliver complete production solutions. We design and supply the entire processing line, integrating our coating technology into your workflow. You're not just buying equipment; you're gaining a proven manufacturing process that gets you into production faster and more reliably.

2. Are you a manufacturer or a trading company?

We are the factory. Junssen designs, develops, and manufactures all its equipment in-house. There are no middlemen, no hidden trading margins, and no extra commissioning fees. This means you get better value, consistent quality, and direct factory support—unlike trading companies that rely on third-party factories for after-sales service. When you buy from us, you buy directly from the source.

3. I'm new to this industry. Can you help me get started?

Absolutely. We offer comprehensive startup assistance, including:

• Full production line layout and design proposals

• On-site inspections and equipment selection guidance

• Hands-on operator training

• We tailor everything to your product type, site conditions, and target output.

4. What about after-sales support?

We provide long-term, reliable support:

• Remote troubleshooting by experienced engineers

• On-site service visits when needed

• Stable, competitively priced spare parts supply for the lifetime of your equipment

• Our goal is to keep your line running without interruption.

5. What should I do if I need to customize the equipment?

You can send us your specific requirements for coating width, output, coating method and other parameters, as well as the characteristics of your processed products. Our technical team will design a customized solution for you free of charge, and confirm all details with you before production to ensure the equipment fully matches your production needs.

6. How long is the delivery time?

For standard models that are in stock, we can arrange delivery within 7 working days after receiving your deposit. For customized equipment, the general delivery time is 30 working days after confirming the order, and we will inform you of the specific schedule in advance and update the production progress in real time.

7. Do you provide installation and commissioning services?

Yes. After the equipment arrives at your factory, we can arrange professional technicians to go to your site for installation, commissioning and operator training until the equipment runs stably and your workers can operate it skillfully. You only need to bear the round-trip travel and accommodation expenses of our technicians.