Customized Blanking and Piercing Die for Precision Metal Stamping Solutions

As a professional automation equipment manufacturer, Junssen specializes in designing and manufacturing precision cutting dies for medical disposable products, adhesive materials, and flexible components. Our tooling solutions are developed for high accuracy, stable cutting performance, and long service life in demanding production environments.

Junssen provides a complete range of customized dies, including pneumatic full-cut dies, blanking dies, blanking and piercing dies, pneumatic punching dies, and pneumatic blanking dies. These precision tools are widely used in the production of medical electrode pads, wound dressings, adhesive patches, electronic materials, and other die-cut products.

Our Blanking and Piercing Die solutions combine accurate profile cutting and punching functions in one tooling system, helping manufacturers achieve consistent product dimensions, clean cutting edges, and efficient mass production. Each die is customized according to product drawings, material characteristics, and production requirements.

Precision Cutting Dies for Different Production Requirements

Junssen develops various cutting dies to meet different processing needs:

Pneumatic Full-cut Die: Designed for complete separation of finished parts from waste materials, providing clean and accurate cutting results for adhesive and soft materials.

Blanking Die: Used to cut out complete product shapes through a single pressing operation, suitable for high-volume production requiring consistent dimensions.

Blanking and Piercing Die: Integrates blanking and punching functions, allowing products to be formed with precise outer profiles and required holes in one process. It is commonly used for medical patches, electrode pads, and precision adhesive components.

Pneumatic Punching Die: Specially designed for punching positioning holes, mounting holes, ventilation holes, and other openings with high repeatability.

Pneumatic Blanking Die: Uses pneumatic cylinder drive to complete the blanking process, improving automation efficiency and reducing manual operation requirements.

Custom Pneumatic Trimming, Punching and Cutting Dies

Driven by pneumatic cylinders, Junssen cutting dies provide reliable performance when processing soft, thin, and flexible materials. The tooling structure can be optimized according to material thickness, cutting accuracy requirements, production speed, and equipment compatibility.

With professional engineering capabilities, Junssen supports customized die development from drawings, samples, or production concepts to final tooling solutions.

Applications of Junssen Cutting Dies

Junssen precision cutting dies are suitable for various materials, including foam, silicone, rubber, non-woven fabric, insulating paper, PET film, adhesive tapes, and other flexible materials.

Common applications include:

• Medical electrode pads and ECG electrodes
• Physiotherapy patches and wound care products
• Adhesive labels and protective films
• Electronic insulation components
• Foam gaskets and sealing materials
• Silicone pads and dust-proof components

Why Choose Junssen Precision Cutting Dies?

• Customized tooling design based on drawings and production requirements
• Suitable for medical, electronic, and adhesive material applications
• Stable cutting accuracy for continuous production
• Compatible with automated die cutting and production equipment
• Professional technical support throughout tooling development and application

How to Order Custom Cutting Dies from Junssen?

To start a tooling project, please provide your product drawings, material information, dimensions, and production requirements. Junssen’s engineering team will evaluate your application, recommend a suitable die structure, and provide a customized quotation.

After order confirmation, we proceed with precision machining, assembly, testing, and delivery to ensure the tooling meets your production expectations.

FAQ

Q: What types of cutting dies does Junssen manufacture?

A: Junssen supplies pneumatic full-cut dies, blanking dies, pneumatic punching dies, pneumatic blanking dies, and customized Blanking and Piercing Die solutions for different industries.

Q: Can Junssen make custom dies according to drawings or samples?

A: Yes. We provide customized die design and manufacturing services based on customer drawings, samples, material requirements, and production processes.

Q: What materials can Junssen cutting dies process?

A: Our dies can be designed for processing foam, silicone, rubber, non-woven fabric, PET film, adhesive tapes, insulating materials, and other flexible materials.

Q: What factors affect the service life of a cutting die?

A: Die material selection, cutting material characteristics, production speed, maintenance conditions, and operating environment all influence tooling service life.

Q: How long does it take to manufacture a custom cutting die?

A: The lead time depends on die complexity, material requirements, and production specifications. Junssen will confirm the delivery schedule after technical evaluation.

Q: Does Junssen provide technical support after delivery?

A: Yes. We provide installation guidance, operation support, maintenance suggestions, and technical assistance throughout the product lifecycle.