Pneumatic Full-cut Die

The various types of punching machines independently developed by Junssen Company of China are classified as follows: The Pneumatic Full-cut Die complete mold kit mainly consists of the mold base, punch, mold cavity, cylinder, reset spring, guiding components and positioning tools. We regard the mold base as a stable foundation structure, which can firmly fix all the mold components and ensure that the equipment can run smoothly during each stamping processing.

Parameters

1. Control system: The bag-making machine sends signals, or it can be manually controlled independently using an electromagnetic valve.

2. Processing materials: Shape, aluminum products; Punching needles, tungsten steel/mold steel; Guide sleeves and lower molds are made of imported mold steel.

3. Processing accuracy:±3um

5. Working speed: 100-200 times/min, depending on the size of the Pneumatic Hole Punch product.

6. Air pressure: 0.4-0.8MPa

Specification

Advantage

Unlike hydraulic cutting molds that squeeze soft materials heavily, our pneumatic structure applies even, gentle cutting force. It won’t stretch or crack the delicate hydrogel layer on ECG and TENS pads, and the uniform cutting size keeps consistent quality for mass medical disposable patch production, which helps our medical industry clients cut down defective finished products effectively.Many packaging and adhesive tape factories have placed repeat orders for our Pneumatic Full-cut Die, and the Pneumatic Punch Die variant is one of their most popular picks.

It meets the continuous high-frequency punching requirements for packaging bag side holes and tape roll positioning holes, and the modular design allows quick replacement of different diameter punches to adapt to the production switching of different packaging specifications, effectively improving the overall production efficiency of the production line. For the processing of hollow plastic plates and aluminum alloy decorative gaskets in the building materials industry, our pneumatic punching dies maintain stable processing accuracy under long-term operation, and the low-vibration working characteristics avoid deformation of thin plates during processing, which well meets the standardized size requirements of building accessories.

Application

The Pneumatic Full-cut Diemain application areas include the following fields:

1. Packaging Printing Industry

Mainly used for processing breathable holes and handle holes for cartons, boxes, and gift packaging, as well as waste holes for self-adhesive labels. The pneumatic punching mold has a fast processing speed and is suitable for the production of large quantities of packaging products.

2. Leather Textile Industry

Used for processing hole positions of leather shoe uppers, sofa leather, and fabrics, such as breathable holes for leather shoes, holes for belts, and decorative holes for clothing. The pneumatic punching mold processing of soft materials does not cause material deformation, the hole diameters are uniform, and the processing speed is fast, which can meet the large-scale and multi-variety production needs of the leather textile industry.

3. Advertising Signage Industry

Used for punching holes of acrylic sheets, PVC sheets, printed fabric, and KT boards, such as hole positions for illuminated signs, installation holes for printed fabric, and decorative holes for clothing. The pneumatic punching mold is flexible in installation and can be adapted to different sizes of advertising materials. The edge of the hole position is smooth and no secondary grinding processing is required. 

4.Medical consumables industry

The Pneumatic Punching Die is a stable pneumatic stamping mold. This mold can perfectly fit all the production processes of various hydrogel medical patches. The mold is specifically designed for the cutting and stamping processing of finished transcutaneous nerve electrical stimulation electrode patches, electrocardiogram electrode patches, therapeutic hydrogel patches, and other soft medical adhesive materials.

Frequently Asked Questions

Q1: What is a Pneumatic Full-cut Die used for?

A Pneumatic Full-cut Die is designed for automatic cutting, punching, and shaping of flexible materials, including plastic films, adhesive products, packaging materials, and other thin sheet materials used in industrial applications.

Q2: What materials can this cutting die process?

It is suitable for processing a wide range of flexible materials, such as PE, PP, PVC, OPP films, adhesive tapes, foam sheets, paper, and other customized materials based on specific production needs.

Q3: What are the benefits of using a pneumatic cutting die?

This cutting solution offers high cutting efficiency, stable operation, precise forming results, and reliable performance. It can also be integrated into automated production systems to improve productivity and reduce labor costs.

Q4: Can the cutting shape and dimensions be customized?

Yes. The die design, cutting shape, size, and technical specifications can be customized according to the customer's product structure, material characteristics, and manufacturing requirements.

Q5: What air pressure is needed for operation?

The required working air pressure depends on the material type, thickness, and cutting conditions. A stable compressed air source is recommended to ensure smooth and consistent cutting performance.

Q6: Can it be used with automatic production equipment?

Yes, this die can be mounted on automatic converting machines, packaging systems, and customized production lines for continuous and efficient cutting processes.

Q7: How can the service life of the cutting die be improved?

Regular maintenance, proper cleaning, lubrication of moving parts, stable air pressure control, and accurate alignment of cutting components can effectively improve the durability and service life of the die.