Horizontal Electrosurgical Grounding Pad Production Machine

The High-Performance Horizontal Electrosurgical Grounding Pad Production Machine produced by Junssen Company is designed to roll out different raw material sheets (PET/fiberglass base material, aluminum film base material, hydrogel adhesive sheet, release paper) in an orderly manner according to the process requirements, maintaining stable tension and proper alignment of positions. This ensures that the qualified material strips are provided for subsequent composite processing. Based on the degree of automation, it is divided into manual roll-out machines and fully automatic tension-controlled roll-out machines.

Production principle:

The Horizontal Return Electrode production line completes the electrode manufacturing process through a series of automated steps. The aluminum film is first die-cut and laminated with the foam layer, followed by hydrogel bonding and PE double-sided adhesive application to complete the electrode structure.

During production, each material is fed through the unwinding system with stable tension control. The deviation correction system ensures accurate positioning, while the cutting and composite stations complete precise material processing and bonding. After the final die-cutting and waste removal process, the finished disposable horizontal return electrodes are collected as rolls or sheets.

The continuous automated production process ensures consistent product dimensions, reliable bonding quality, and improved manufacturing efficiency compared with manual processing.

Specification

Core Advantage

1. Stable Automatic Tension Control

The entire production line uses servo motor control technology combined with automatic deviation correction to maintain stable material feeding and improve processing accuracy.

2. Flexible Synchronous and Asynchronous Processing

Foam, hydrogel, and aluminum film die-cutting and transfer processes can operate synchronously or independently according to production requirements, providing greater process flexibility.

3. High Precision Position Adjustment

The equipment allows worktable position adjustment during operation, enabling accurate production parameter adjustment without stopping the machine.

4. Intelligent PLC Control System

The PLC and touchscreen control system simplify operation, enable fast parameter adjustment, and improve production management efficiency.

5. Reduced Material Waste

Optional defect detection and automatic rejection functions help reduce defective products, optimize raw material usage, and lower production costs.

6. Modular Design for Future Expansion

The modular structure supports additional functional upgrades and can adapt to different production scales, from trial production to large-scale manufacturing.

Why choose Junssen

Junssen Company has extensive experience in professional production and research and development of Rectangular Return Pads equipment, and can provide OEM/ODM customized services for customers. Our equipment and technology have helped their products achieve larger-scale production.

We have a complete technical research and development team and after-sales service system, which can respond quickly to customers' customized needs and provide timely equipment installation, commissioning and maintenance support. All our equipment meets ISO quality management system standards, and undergoes strict factory testing before delivery to ensure stable and reliable equipment performance. We can provide flexible production solutions matching different production scales, help customers optimize production processes, reduce production costs, and achieve efficient and stable mass production of disposable horizontal return electrode products.

We always focus on the actual production needs of medical device manufacturers, and continue to optimize the structural design and functional configuration of our equipment based on market feedback and industry development trends. Our equipment has a long service life and low failure rate, which can effectively reduce customers' long-term operating costs. Whether you are starting a new production line or upgrading existing equipment, we can provide you with professional one-stop supporting services from demand communication, plan design to after-sales guarantee, helping you quickly put products into production and gain market competitiveness.

FAQ

1. What types of disposable electrosurgical grounding pads can this full-automatic production line manufacture?

The production line is capable of manufacturing unipolar, bipolar and fully wrapped electrosurgical negative plates.

2. Can the ESU negative plate forming machine support custom sizes, shapes and both wooden flat die & rotary round die cutting?

Yes, we fully support customized size, shape and mold solutions to match your production demands.

3. Does your electrosurgical pad production equipment pass ISO medical manufacturing certifications?

Yes, our equipment meets relevant medical production certification standards.

4. What shipping options and full set of customs clearance documents can you provide for this ESU pad machine?

Sea freight is available for shipment, and we will supply a full set of complete export customs clearance documents.

5. How long is the machine warranty, and what after-sales technical support do you offer overseas clients?

We provide a 1-year machine warranty, with online and offline professional technical training available for overseas customers.

6. What is the daily output of the disposable electrosurgical negative plate production line, and can it integrate automatic visual inspection?

The machine production speed reaches 20–30 pieces per minute, and it can be equipped with an automatic visual inspection station as required.