Snap Therapeutic Electrode Production Machine

Junssen, as a professional manufacturer and supplier of Snap Therapeutic Electrode Production Machine, holds several patents.

This equipment is a complete production line system featuring functions such as button punching, covering isolation paper, hydrogel adhesion, hydrogel die-cutting, and full-cutting of the shape. The products are automatically completed from loading the composite materials to die-cutting and then discharging the finished products.

Features:

1. The Hydrogel Therapeutic Electrode Production Machine can switch different work clothes by changing different buttons. The operation is simple and time-saving, and it is flexible for flexible production.

2. The black isolation process of this equipment adopts asynchronous die-cutting and transfer, which saves materials and reduces production costs.

3. After the hydrogel is laminated online and the air bubbles are expelled, the shape die-cutting can be carried out according to the process requirements to select the die-cut type.

4. The equipment can be customized for single-row and double-row products, and can also be used for other non-button products. It is multi-functional in one machine.

Production Process - Complete Line from Rolls to TENS Electrodes

The machine processes multiple raw material rolls simultaneously:

●PE release film

●Foam ring roll material

●Non-woven fabric roll

●Conductive hydrogel roll

Process flow:

●Composite material unwinding

●Electrode riveting

●Isolation paper transfer

●Hydrogel bonding

●Mold cutting station (switchable full cut / half cut / breakpoint cut mode)

●Finished product winding / cutting and discharge

Specification

Comparison with Conventional Electrode Production Equipment

Applications

The Snap Electrode Making Machine is used for manufacturing strap-type therapeutic electrode patchs. When producing different products, only the die molds need to be replaced. It can add an insulating mechanism for attaching metal buckles, and can double the rows to increase production. The material collection, traction are achieved by using a well-known Delta servo motor. The touch screen is movable, which is convenient for operation. It has functions such as technical support, fault alarm, and finished product statistics. The buckle-making machine adopts an independently developed design scheme, which is convenient for observation and easy to handle faults.

Target Industries

This Snap TENS Electrode Production Line is suitable for manufacturing hydrogel band fasteners and therapeutic electrode sheets.

It is compatible with medical equipment manufacturers for producing hospital-level disposable rehabilitation electrodes and electrocardiogram electrodes;

It is also compatible with home massage equipment manufacturers for producing accompanying TENS therapy devices, cervical spine massage devices, and pain relief therapeutic devices with conductive gel patches;

The equipment can also be used by health care and beauty factories for producing non-fastened cold compress patches, beauty hydrogel patches, and conductive massage pads.

Customized single-row and double-row models are available to meet different production capacity requirements.

Packing&Shipping

The Button Snap Electrode Manufacturing Machine is packed and shipped in non-pesticide-treated wooden boxes. Customized packaging can also be provided according to customer requirements to ensure that the product is not damaged during long-distance transportation. The product can be sent to any region around the world.The Button Snap Electrode Manufacturing Machine is packed and shipped in non-pesticide-treated wooden boxes. Customized packaging can also be provided according to customer requirements to ensure that the product is not damaged during long-distance transportation. The product can be sent to any region around the world.

Product type

Our Snap Electrode Die Cutting Machine is versatile. It can be used for multiple purposes. Different shapes and sizes of therapeutic electrode sheets can all be cut as long as the corresponding die molds are replaced. Customers don't need to invest in a new line for each new product. Junssen's one machine covers all the needs.

Frequently Asked Questions

1. What products can this machine produce?

It produces button-type TENS/EMS therapeutic electrodes, ECG electrodes, hydrogel patches, cold compress patches, and beauty hydrogel masks. By changing die molds, you can also produce non-button products.

2. How long does it take to switch between different electrode sizes?

Approximately 20–40 minutes, depending on complexity. The machine uses a button-based changeover system - no complex tools required.

3. What raw materials are compatible?

PE release film, foam ring, non-woven fabric, conductive hydrogel (viscosity range adaptable), and metal snaps.

4. Does the machine have online quality inspection?

Yes. It includes fault alarm, finished product counting, and optional vision inspection for alignment and cut quality.

5. Can the machine be integrated with existing packaging equipment?

Yes. The finished product output can be fed directly to your sealing/packaging line - we can customize the discharge conveyor accordingly.

6. What is the typical ROI period?

With two-shift operation, customers typically achieve ROI within 8–14 months, depending on local labor costs and output volume.