Wire-type Therapeutic Electrode Production Machine

Our Wire-type Therapeutic Electrode Production Machine for junssen can be customized according to customer requirements. Both the mold and configuration can be flexibly adjusted. Many customers choose us precisely because of our support for OEM services. From design to final shipment, we can meet their needs. This equipment supports continuous automated production of wired therapy electrodes. Key processes, including hydrogel and conductive fabric lamination, nonwoven fabric lamination, hydrogel shape die cutting, release liner shape die cutting, and forming, are integrated into a single production process. This effectively reduces manual intervention, improves production consistency, and helps manufacturers lower labor costs.

Product Features

If you are looking for a reliable, high-precision and flexible solution for manufacturing hydrogel therapeutic electrodes, our High-Speed Hydrogel Electrode Production Line can meet all-round requirements ranging from high-speed production to strict quality control. Please feel free to contact us for a customized quote, or arrange a demonstration at your company's site.

Equipment Details

1.Solid Machine Frame Structure

The whole frame of physical therapy electrode pad die-cutting machine is made of steel plates, which delivers rigid and stable overall structure.

2.Integrated Full Production Workflow

It completes all core procedures in one machine: hydrogel unwinding, conductive fabric & hydrogel bonding, non-woven fabric lamination, hydrogel contour die-cutting and release film shape cutting.

Supports quick changeover between cutting dies for different sizes of hydrogel electrodes, enabling continuous and stable cutting of hydrogel electrodes in various sizes.

3.Rotary Die-Cutting Core Process

Adopts rotary die-cutting station with cylindrical rotary mold and pressure roller, featuring fast speed, high precision and smooth running.

Driven by high-precision servo motor + precision gear transmission system, it maintains accurate registration even under high-speed operation to guarantee consistent cutting quality.

4.Online Real-Time Adjustment Without Shutdown

Once material offset occurs during processing, operators can fine-tune parameters directly on the HMI touch screen without stopping the machine.

Greatly cut downtime loss and improve overall production efficiency.

5.Intelligent Closed-Loop Tension Control System

Built-in multiple tension sensors matched with closed-loop control algorithms.

Real-time monitoring and dynamic tension adjustment for hydrogel, conductive fabric, non-woven and other raw materials in unwinding & conveying stages.

Effectively avoid common defects: material wrinkling, interlayer misalignment and stretching deformation caused by uneven tension.

6.Stable Finished Product Quality & High Automation

Constant tension control ensures uniform size, outline and lamination alignment of finished electrode sheets.

Roll-to-roll continuous die-cutting design minimizes manual operation, lowers labor cost, and greatly improves the integration & automation level of the whole production line.

Packaging and Shipping

All machines are shipped directly from our factory with short lead times. We pack equipment with export-grade fumigation-free wooden cases, and offer flexible shipping options including sea freight, air freight and door-to-door delivery. Every unit undergoes multi-layer strict inspection before shipment. A full set of customs clearance documents can be provided upon your request to match all your logistics demands.