Automatic Label Die Cutting Machine

Junssen is a well-known manufacturer of Chinese round knife die-cutting machines. The working principle of the Automatic Label Die Cutting Machine is to cut the material by rotating the round knife. This equipment is suitable for various die-cutting industries such as adhesive tapes, protective films, foam, mesh fabric, copper and aluminum foils, backlight modules, flexible circuit boards, medical and hygiene, etc.

Technology

1. The main operation uses a computer touch-type industrial control computer with graphic display, which is intuitive and clear, and the operation is convenient. It can be operated using a keyboard, mouse, or by touching.

2. All the feeding and discharging shafts are independently driven by motors. They can freely perform feeding and discharging, and reverse rotation. The sensitivity of the tension sensing shaft provides feedback control, ensuring the smooth and stable operation of the material.

3. The movement control of all the knife holders is driven by servo motors. They have a large torque, stable acceleration and deceleration, and can be independently adjusted.

4. This control system is equipped with a bus servo motor system, which features high synchronization.

5. The entire equipment is equipped with the asynchronous transfer function, which can save materials.

6. Motorized Label Cutting System comes with a mobile auxiliary feeding shaft.

7. It is equipped with a main feeding EPC deviation correction device to ensure the stability of the material entering the knife holder.

8. It is equipped with a break detection stop and alarm processing to reduce material waste.

9. It is equipped with a CCD detection device to detect the positioning accuracy of the product in real time, which can be fed back to the PLC to issue instructions to the servo motor for size adjustment.

10. It is equipped with color mark eye tracking to meet the requirements of the production of printed products for positioning accuracy.

Advantages

The equipment is highly efficient. Automated Sticker Logo Die Cutter is one of the most efficient machine types among the cutting machines, and it can be connected with printing equipment for production. It has high precision. and the die cutting pressure is stable. It is suitable for mass production. The blade plate has a long service life and is suitable for producing orders with a large number of die cuts. The tension control adopts fully automatic tension control by program or sensor control, ensuring that the material does not get scratched or deformed.

‌Key Advantages‌:

·‌High Efficiency‌: One of the most productive die-cutting machines available, capable of integrated production with printing equipment.

·‌High Precision‌: Runout between the two rollers is within 3 μm, ensuring stable die-cutting pressure.

·‌Suitable for High-Volume Production‌: With a long die life, it is ideal for producing large-volume die-cutting orders.‌‌Encyclopedia‌

.‌Tension Control‌: Utilizes fully automated programmable tension control or sensor-based control to ensure the material remains free from scratches and deformation.‌‌Encyclopedia‌

Operational Precautions

.‌Tension Management‌: Properly control the tension of each feed and take-up roller, as this is a key factor affecting processing stability.

.‌Blade Alignment‌: When using more than one blade, consider alignment dimensions; alignment is typically achieved by adjusting the rotational speed of one of the blades.

.‌Material Clamping‌: Secure materials prone to slipping with guide plates to prevent lateral movement; for adhesive-backed materials, ensure the adhesive is not exposed during feeding.

.‌Auxiliary Accessories‌: Add auxiliary rollers to areas where the material is prone to wrinkling or instability, ensuring the angles are appropriate.‌‌‌

Frequently Asked Questions

Q1: What materials can the Automatic Label Die Cutting Machine process?

It can process various label materials, including paper labels, adhesive labels, PET films, PVC, self-adhesive stickers, and other flexible materials.

Q2: What are the advantages?

The machine provides high cutting accuracy, fast production speed, stable performance, and reduced material waste compared with manual processing.

Q3: Is this machine suitable for high-volume label production?

Yes, it is designed for continuous production and can efficiently handle medium and large-volume label manufacturing requirements.

Q4: Can the cutting shape and size be customized?

Yes, the cutting dies and machine parameters can be customized according to different label designs, sizes, shapes, and application requirements.

Q5: What industries commonly use this machine?

It is widely used in packaging, electronics, food and beverage, cosmetics, logistics, and retail industries for various label production applications.

Q6: Does the machine support different types of label materials?

Yes, it can handle different thicknesses and types of label materials by adjusting the cutting pressure and machine settings.

Q7: Is the Automatic Label Die Cutting Machine easy to operate?

Yes, it features a user-friendly control system that allows operators to set parameters easily and achieve efficient production.

Q8: How can maintenance help extend the machine's service life?

Regular cleaning, proper lubrication, and timely inspection of cutting tools and mechanical parts can help maintain stable performance and extend equipment lifespan.