Electrode Die Cutting Machine

Junssen is a professional die cutting machine supplier. The Electrode Die Cutting Machine is specifically designed for the high-speed and continuous production of electrocardiogram (ECG) electrodes and electrosurgical grounding pads for medical purposes. This equipment adopts a multi-station circular knife system, enabling one-time composite die-cutting processing of conductive carbon films, non-woven fabrics, foam materials, and medical tapes.

Technical Highlight

Our Medical Patch Manufacturing Machine is equipped with a highly efficient servo control system. When processing conductive chips and foam substrates, it can ensure precise alignment and fitting of the two materials. Common problems such as inaccurate positioning and deviations that often occur in regular production can be effectively improved. The equipment can compound up to five layers or more of different raw materials at once. Each set of raw material spooling has a separate tension adjustment function, and there will be no situation of material pulling or inconsistent tightness. The machine can also continuously complete the rolling and die cutting processes. If the customer has a large batch of medical patch orders, using it for production can significantly increase overall production capacity and shorten the delivery cycle.

Advantage

1.High Precision Cutting

Equipped with high-precision servo positioning system and professional optical alignment module, the cutting accuracy can be controlled within ±0.1mm, which fully meets the strict dimensional tolerance requirements of medical and consumer electrode products, ensuring consistent size of each electrode sheet and avoiding poor fit caused by dimensional deviation.

2.High Production Efficiency

The maximum cutting speed can reach 120 cuts per minute, and it supports continuous roll feeding without frequent manual material replacement, which is 3-5 times higher than manual cutting or traditional ordinary die cutting equipment, greatly improving mass production capacity and reducing unit production time cost.

3.Wide Material Compatibility

It can adapt to a variety of common electrode sheet raw materials, including conductive adhesive, foam backing, hydrogel, non-woven fabric, metal foil, insulating film and other composite materials, and can adjust cutting pressure and speed according to different material thickness and hardness, without replacing the main die-cutting structure for different product production.

4.Low Material Waste Rate

The intelligent nesting typesetting software is built in, which can automatically optimize the layout of electrode sheets on the raw material roll, maximize the use of effective material area, reduce the generation of leftover material, and the comprehensive material utilization rate can reach more than 92%, effectively reducing raw material cost expenditure for enterprises.

5.Stable and Reliable Operation

The whole machine adopts all-steel frame structure and imported transmission components, which has strong anti-vibration ability, can maintain stable operation for 24 hours of continuous production, the failure rate is lower than 1% within 3 years of normal use, and the average trouble-free working time exceeds 8000 hours, reducing production downtime losses.

6.Simple and Intelligent Operation

It is equipped with a human-computer interaction touch screen, which supports parameter storage of multiple product specifications. Users can call the corresponding parameters directly when switching products, without repeated debugging. It also has automatic fault alarm and positioning function, which reduces the technical threshold for operators and shortens product switching time.

7.Clean and Environmentally Friendly Cutting

Adopts precision cold die-cutting process, which will not generate high temperature that causes melting or peculiar smell of adhesive materials, and will not produce harmful exhaust gas or dust. It meets the GMP production requirements of medical devices, ensuring that the produced electrode sheets meet hygiene and safety standards.

8.High Adaptability to Product Specifications

Supports customized die-cutting of electrode sheets of different shapes and sizes, ranging from small 10×20mm medical monitoring electrode sheets to large 200×300mm physiotherapy electrode pads, and can adapt to special-shaped cutting such as arcs, grooves and positioning holes to meet the personalized product design needs of different customers.

9.Automatic Material Collection and Rewinding

It has the functions of automatic waste discharge, finished product lamination and automatic rewinding, which can realize the integrated processing from raw material roll input to finished semi-finished product output, reducing the manual handling and sorting process, reducing the labor intensity of workers and saving labor cost.

10.Low Maintenance Cost

The wearing parts such as die-cutting knives have a standardized design, which is convenient for quick replacement, and the daily maintenance only requires regular simple lubrication and cleaning. Compared with laser cutting equipment, the operating energy consumption is 60% lower, and there is no need for frequent replacement of expensive consumables, reducing the long-term operating cost of the equipment.

FAQ

1.Is the Foam Tape Rotary Die Cutting Machine suitable for large-scale mass production?

Fully compatible with large-scale medical orders

2.What raw materials can the electrode sheet die-cut machine process?

Commonly used conductive adhesives for ECG electrodes and therapeutic electrodes, foam, release films of various rolls, thin water gel materials, medical adhesive auxiliary materials, etc.

3.Will you offer corresponding operational training?

Yes, there will be dedicated technical engineers providing the training.

4. How long is the warranty period for the electrode die cutting machine?

We provide a 12-month full warranty for the whole equipment starting from the date of delivery, and lifelong after-sales technical support. Within the warranty period, we will provide free replacement and maintenance services for any damage caused by non-human factors.

5. Can the equipment be adjusted for customized special-shaped electrode products?

Yes, we can adjust the die-cutting knife mould and corresponding equipment parameters according to the specific shape and size drawings you provide, and complete the proofing test before delivery to ensure that the processed products meet your customized requirements.

6. What should I do if the equipment breaks down during use?

Our after-sales team can provide remote online fault diagnosis and guidance. If the problem cannot be solved remotely, our technical engineers will arrive at the site for maintenance within the agreed time according to your region to ensure that production can be resumed as soon as possible.