Multi-row ECG Electrode Production Machine

Multi-row ECG Electrode Production Machine is Junssen specially developed and designed for the mass production of disposable ECG electrode Pads. The equipment adopts advanced technology to reduce labor costs and improve product qualification rate. Complete all processes of substrate unwining, punching, labeling, fastening, dispensing, curing, cutting and online packaging on one piece of equipment.

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Product Description

Junssen Multi-row ECG Electrode Production Machine adopts an efficient multi-row parallel design, enabling all processes to run simultaneously and complete, thereby directly doubling or even more than doubling the production output; this equipment is equipped with multi-station die-cutting sensors and color marking sensors, which can ensure precise alignment between the layers of the product; different processes usually require different gel treatment methods; our ultraviolet curing system is a newly developed design and has been patented.

Production Process

●Substrate unwinding (foam, non-woven, or film)

●Precision punching of electrode shape

●Label positioning & fastening

●Hydrogel dispensing (patented UV curing system)

●Die-cutting (multi-station with color mark sensors for layer alignment)

●Online vision inspection

●Automatic packaging (heat sealing & final cut)

●Waste material auto-collection

Specification

Product Name	Disposable ECG Electrode Production Machine
Model	SPQ121
Capacity	N rows × 75 pcs per minute(Subject to product size)
Rated Voltage	380V
Die-cutting Accuracy	± 0.3 mm
Driving System	Full Servo Motor Drive System
Control System	PLC Control + Touch Screen HMI
Weight	Approx.2000 kg
Place of Origin	Xiamen, China
OEM/ODM	Support
Packing method	Fumigation-free Wooden Box, Customization Supported
Production lead time	60-120 days

Comparison with Conventional Single-Lane Machines

Feature	Junssen Multi-row Machine	Conventional Single-Lane Machine
Output (pcs/min)	200–600 (depending on lane count)	40–80
Labor required per shift	1 operator	2–3 operators
Changeover time	15–35 minutes	30–60 minutes
Online inspection	✅ Multi-station vision	❌ Manual or offline
Integrated packaging	✅ Yes	❌ Separate machine
Floor space per output unit	Lower	Higher

Patented technology

Our company is a leading manufacturer of Multi Lane ECG Electrode Machines in China, holding more than 10 national patents, including patents for crimping machines, UV curing systems, vacuum forming mechanisms, traction mechanisms, and multi-row motor-driven electrode production systems.

Patent Certificate

Factory

Junssen is based in Xiamen, Fujian - the “Egret Island” - with a 2,500 m² workshop dedicated to R&D and manufacturing of Multi Station Rotary ECG Electrode Machine. It focuses on the research and development of high-speed Multi-row ECG Electrode Production Machines, and also provides CNC processing, overall assembly, and factory commissioning services. Relying on a complete production line and quality management system, Junssen can undertake customized non-standard equipment and OEM/ODM orders for various non-standard parts from domestic and foreign customers.

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