Special-shaped ECG Electrode Production Machine

Special-shaped ECG Electrode Production Machine of Junssen is specially developed for manufacturers who have the demand for producing customized irregular-shaped ECG electrodes. It can manufacture non-standard irregular-shaped electrodes such as heart-shaped, oval-shaped, rhombic, kidney-shaped, and special-shaped for children. It is equipped with custom round die molds to achieve integrated molding of irregular electrodes.

Application

The Irregular Shape ECG Electrode Die Cutting Machine developed by Junssen is specifically designed to solve such customization production problems for medical device manufacturers. It differs from conventional linear die-cutting equipment and can process asymmetrical and complex-shaped electrodes for pediatric and wearable devices, while ensuring cutting accuracy. The equipment can perfectly fit the online hydrogel coating and foam automatic bonding processes, achieving one-step formation of electrode products. The parameters are flexible and adjustable, supporting rapid mold change, significantly shortening the product changeover cycle, and helping brands quickly launch new samples of special-shaped electrode products. The stable servo drive system ensures consistent cutting quality during long-term continuous production and efficiently assists medical factories in expanding the custom electrode product line.

Business Philosophy:

Customer-centric, integrity and trust, continuous learning; pioneering and innovation, we develop reliable Custom Shape ECG Electrode Production Line to satisfy diversified client demands.

Wooden flat die and Rotary round die

Our special-shaped ECG electrode production machine supports two cutting modes: flat wooden die cutting and rotary round die cutting. By simply replacing customized wooden cutting dies or rotary round molds, the equipment can fabricate ECG electrode pads in various irregular outlines, including petal shapes, crescent shapes, butterfly shapes and double-lobe special profiles shown in the pictures. We can customize molds according to customers’ unique clinical monitoring requirements, freely adjust the size, contour and layout of electrode products to meet diverse order demands for disposable liquid gel ECG electrodes.

FAQ

Q1: For the entire process of Custom ECG Electrode Making Machine, what is the core equipment you mainly promote?

We have independently developed a custom electrocardiogram electrode integrated forming machine, which integrates coating, compounding, and die-cutting functions. The entire production line can complete all the production processes of custom electrode sheets and can help customers significantly reduce the floor space required.

Q2: Can the production speed be controlled and adjusted at different levels?

Absolutely. It can be flexibly switched according to the customer's needs.

Q3: How can we avoid bubbles forming after the water gel and conductive PET are bonded?

Our equipment can be equipped with an independently developed online ultraviolet curing structure.

Q4: Can this equipment cut the special-shaped electrodes for portable wearable monitoring devices?

The equipment can be equipped with a round knife die-cutting.

Q5: Can the equipment complete the composite bonding process of the foam layer and the water gel layer simultaneously?

It can be equipped with an independent foam feeding station and a real-time detection sensor, and the equipment can complete the composite processing of multiple layers of materials simultaneously.

Q6: After purchasing the equipment, what technical supporting services can your team provide?

Our engineers assist with online installation (can be assisted overseas), training the operation process, 1-year full machine warranty, and 24-hour online after-sales engineers.